Six Types of Kanban explained

A number of different types of cards are used in most Kanban systems utilized in organizations. Kanban is not a fixed methodology it it has no ownership like Six Sigma. This is the reason why it can actually mean a few different things. On top of this, the term can be used in a number of different contexts, so it could mean different things to different people. The major types are explained in this article.

Types of Kanban Based on the Usage

01. Production Kanban
It is made up of an exhaustive list of all the things needed by the part so that it is completed. This brings in the requisite materials and parts along with the information that a withdrawal Kanban includes. A production Kanban allows the production system to start with the production and also explain the things that should be produced.

02. Withdrawal Kanban
This also known as move cards or conveyance kanbans. Whenever a component is to be shifted from one production part to another this type of kanban are used for signaling. The card is usually connected to a stipulated number of parts that are taken to the working place where they are needed. When these parts are used, the cards are returned as a signal for sending the same part with the same number back.

03. Emergency Kanban
These are set of Kanbans that are used for the replacement of defective parts or for signalling a sudden change in the quantity of the product that is required to be produced. Indifference from the express Kanbans, organizations make use of emergency Kanbans when a part fails to work in a similar manner in which it is expected to, or when there are certain alterations in the production conditions. On the other hand, express Kanbans are utilized for making the original production conditions seamlessly running.

04. Through Kanban
These kanban comprises of production and withdrawal Kanbans. They are used in a situation whereby both the work centers pertaining to these Kanbans is situated adjacent to each other. As a result, it speeds up the process of production. An example is in case the area of storage for the components is exactly beside the area wherein the assembling of the product is taking place, it helps to saves time as it will one Kanban pull the parts and operate them across the production procedure.

05. Express Kanban
This is a type of Kanban that comes to the scene when there is an unanticipated shortage of parts. They signal that an increasing number of a particular part is required. The main aim is to make sure that there is no slowing down of the manufacturing process. Express Kanbans are sometimes called signal Kanbans. They are purposely used for triggering purchases.

06. Supplier Kanban
This is a type of Kanban that moves right away to a supplier, which is, in fact, an organization from where the manufacturer purchases material. The system of supplier type of kanban is entered as a representation of that of the manufacturer.

Notwithstanding the type of Kanban used, it should be noted that the Kanban system is a way to attain a purpose and it measures the capability towards the same.

What’s next?
To learn the Kanban 101 at team-level, enroll in the IBQMI® Approved Kanban Professional.
If you want to apply Kanban to any environment at an advanced coach level, you should enroll in the Certified Kanban Coach®.